10/08/2008

OPEL KADETT EFI CONVERSION WIRING

schematic
To be added:

   
Connectors:

device connector wire color harness color
TPS   blue
  grey
  black
MAP   green
  grey
  black
temp yellow yellow
black black
device connector wire color harness color
injector   pink
  green/blk
injector   pink

  blue/blk
EGR   aqua
ESC-B brown
ESC-R
purp
ESC-G
red
ESC-E white
  
Harness description:

passing through passernger firewall: passing through driver's firewall: cross car, under dash
blue/blk, hand striped injector
green/blk,hand striped injector
Blue TPS
Green MAP
Pink keysw 12v for injectors
grey 5v for MAP and TPS
Black sensor ground
Black sensor ground
Aqua for EGR if needed
red ESC
white ESC
brown ESC
purp ESC
Pink keysw 12v for coil
aqua cannister
tan VSS
pink keysw 12v for coil
purp/blk hand striped start signal
purp ESC
orange B+ fulltime
grey fuel pump/O2 heat




FUNCTION PIN OEM COLOR COLOR GOES TO
fuel pump relay trigger A1 dark green/white    
A/C clutch relay trigger A2      
NC A3      
EGR solenoid and cannister purge A4   aqua drv eng. compart.
SES Light A5 brown/white    
Keyswitched 12v A6 pink/black pink fuss on steer col.
Torque converter relay trgr. A7      
Serial Data ALDL A8 orange orange diag box
Diag terminal ALDL A9 white/black white diag box
*Speed Sensor (VSS) A10 brown/red tan back of speedo
Sensor GND for map A11 purple or black black pass eng cpt
ECU GND A12 black/white black nearby screw

conn1
FUNCTION PIN OEM COLOR COLOR GOES TO
keyswitched 12v B1 orange orange fuse on steer col.
fuel pump signal B2 tan/white grey tap into fuel pump power
EST ref low (distributor) B3 black/red red drv eng. compart.
NC B4      
*EST ref hi (distributor) B5 purp/white purp drv eng. compart.
NC B6      
ESC (knock amp module) B7     5v (C14)via 820 ohm 
A/C signal/request B8      
NC B9       
Park/neutral switch B10       
NC B11      
NC B12      


FUNCTION PIN OEM COLOR COLOR GOES TO
NC C1  
   
Air injection solenoid C2 brown    
IAC B lo (stepper) C3 lt green/blk    
IAC B hi C4 lt green/wht  
 
IAC A hi C5 lt blue/wht    
IAC A lo C6 lt blue/black  
 
high gear switch C7 lt blue    
NC C8  
 
 
Start crank sig C9 purp/white purp/blk fuse on steer col.
*coolant temp C10 yellow yellow pass eng cpt.M
*Manifold pressure (MAP) C11 light green green pass eng cpt
NC C12  
 
 
*throttle position (TPS) C13 blue/white blue pass eng cpt
5v for TPS and MAP C14 grey grey pass eng cpt
NC C15      
Battery 12v (fulltime) C16 orange orange  

conn2
FUNCTION PIN OEM COLOR COLOR GOES TO
ECU  ground D1 black/wt oblack nearby screw
sensor GND for TPS and Coolant Temp D2 purple or black black pass eng cpt
NC D3


EST Control (distributor) D4 white white drv eng. compart.
EST Bypass (distributor) D5 tan/black brown drv eng. compart.
GND oxy sensor D6 tan tan oxygen sensor
 *Oxygen sensor signal D7 purple purple oxygen sensorr
NC D8      
NC D9      
NC D10      
NC D11      
NC D12      
NC D13      
Injector B D14 light green green/blk pass eng cpt
  D15    
Injector A D16 light blue blue/blk pass eng cpt
Things in harness not shown in chart

Keysw power to ign. coil       pink   Opel fues  to driver's eng. compart
Injector power                       pink   Opel fuse to pass eng compart
*fuel pmp & o2 heat pwr         grey   rly on steer col to ecu to O2 heat to fuel pmp
* tapped for data logging

fuel pump pwr:    12v keyswitched
speed
temperature
ign pulses 5v
TPS
MAP
O2 sensor

ign